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Tension Sensor for Wire Rope, Three Pulley, 2kg-100kg

$212.99
Selling tension sensor for wire rope with three pulley. The tensile sensor can measure forces in the range of 0-100kg, with 5-15V operating voltage, 150% safe overload, 10KHz response frequency. The force sensor with built-in overload protection mechanism, high dynamic response frequency, suitable for all kinds of optical fibers, yarns, chemical fibers, metal wires, wires, cable wires, adhesive tapes, steel tapes tension measurement.
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SKU: ATO-LC-ZL107
30-day Returns
Free Shipping
Delivery date: 6-12 days

After purchasing one ATO load cell, you can buy a special digital panel meter to obtain readings directly, or buy a transmitter to output standard signal to PLC, DCS and other systems. Customized output signal is 0-5V, 0-10V, 4-20mA, or RS485.

Note: The load cell cannot be connected to both the transmitter and the controller at the same time — only one can be selected.

Wire rope tension sensor for sale, with a three-pulley setup. Handles 0-100kg force, operates on 5-15V, with 150% overload protection and 10KHz fast response. Designed for accurate tension measurement in fibers, yarns, metal wires, cables, tapes, and steel bands.

Specification

Model ATO-DYZL-107
Measuring Range 0-100kg
Matched Display Controller ATO-DPM-DY800 (Click it to the controller page)
Matched Transmitter ATO-LCTR-OA (Click it to the transmitter page)
Output Sensitivity 2.0±10% V/V
Zero Output ±1% F.S.
Non-linearity 0.1% F.S.
Hysteresis 0.1% F.S.
Repeatability 0.1% F.S.
Creep (30 min) 0.1% F.S.
Temperature Sensitivity Drift 0.05% F.S./10°C
Zero Temperature Drift 0.05% F.S./10°C
Response Frequency 10KHz
Material Stainless steel / Alloy steel
Impedance 350Ω
Insulation Resistance ≥5000MΩ / 100VDC
Operating Voltage 5-15V
Operating Temperature Range -20°C~80°C
Safe Overload 150%
Ultimate Overload 200%
Cable Specification φ5×3m
Cable Maximum Tension 10kg
TEDS Optional (Contact customer service)


Feature

Tension sensor for wire rope feature

  • High Precision, Stable Measurement: The force sensor has a built-in overload protection mechanism. Before leaving the factory, it undergoes rigorous testing to ensure measurement accuracy, stability, and reliability.
  • Stable Structure, Corrosion Resistance: Designed with a double-link hole structure, the tension sensor supports both tension and compression with good output symmetry. It is easy to install, lightweight, and adapts well to steel wire rope movement, providing effective force measurement.
  • Fixed End, Installation Application: The tension sensor is suitable for measuring the tension of various optical fibers, chemical fibers, silk threads, metal wires, electrical cables, rubber belts, and steel belts. Widely used in electronics, chemical industry, textiles, papermaking, and machinery fields.
  • Hexagonal Waterproof Connector: Equipped with a spring sheath to prevent wire breakage due to pulling, it is resistant to damage and corrosion, ensuring stable signal transmission and anti-interference performance.
  • 42CrMo Alloy Steel: Made from high-quality 42CrMo alloy steel with chamfered edges for smoothness, featuring a sandblasted exterior for a fine texture and long service life.

Dimension (unit: mm)

Tension sensor for wire rope size 

Wiring Method

Load cell wiring method

Application

Tension sensor widely used in electronics, chemical industry, textile, papermaking, machinery and other fields, with higher measurement accuracy, reliability and stability in the field of tension measurement.

Tension sensor for wire rope application 

Tips: What is the working principle of the tension sensor for wire rope?

The working principle of the tension sensor for wire rope is based on measuring the force exerted on the rope as it passes through the three pulleys. When the wire rope experiences tension, it applies force to the pulleys, causing a slight deformation in the sensor's internal strain gauges. This deformation generates a proportional electrical signal, which is then processed and converted into a tension value.

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