Ultrasonic Cleaner Applications

Ultrasonic cleaners are powerful and effective machines that can be used to clean a wide range of objects and materials. They used high-frequency sound waves to create millions of tiny bubbles in the cleaning solution that burst on the surface of the object being cleaned, removing dirt, dirt, and other contaminants. Ultrasonic cleaners are multifunctional machines that have a wide range of applications in various industries. They are known for their ability to clean a wide range of objects and materials efficiently and thoroughly. Here are some common applications for the ultrasonic cleaner: 

1. Ultrasonic cleaners in the pharmaceutical industry

Ultrasonic cleaning technology has been widely used by many pharmaceutical companies, especially for the cleaning of vials, oral liquid bottles, ampoules, and large infusion bottles, as well as the cleaning of butyl rubber stoppers and natural rubber stoppers. For the cleaning of bottles, ultrasonic cleaning technology is used to replace the original brush machine, which is realized through the processes of flipping water injection, ultrasonic cleaning, internal and external rinsing, air drying, and flipping.

2. Ultrasonic cleaners in the micronized industry

As is well-known, particles of different sizes are obtained by grinding the crushed material in a ball mill and sieving it through screens of different specifications. However, after prolonged use, the sieve holes of the screen will become blocked (such as a diamond sieve). Scrubbing with other methods will damage the sieve and have an unsatisfactory effect. After numerous tests by various manufacturers, ultrasonic cleaning has been found to not only not damage the screen, but also completely recover the blocked particles on the sieve.

3. Ultrasonic cleaners in the service industry

In daily production, glasses and jewelry can be cleaned with ultrasonic cleaners, which are fast and without damage. Large hotels and restaurants use it to clean tableware, which not only has a good cleaning effect but also has the effect of killing viruses.

4. Ultrasonic cleaning of filter cartridges

As we know, regardless of the material or purpose of a filter, it will become clogged with impurities over time and lose its permeability, making it unusable. While ordinary filter cartridges are relatively low-priced, for the chemical fiber industry, an imported filter cartridge costs a high price, making it a pity to throw away. The ultrasonic filter cartridge cleaning machine uses a poly-energy ultrasonic cleaning machine, which can concentrate more than 1KW of energy on a 200×20mm² radiation surface, with a strong ultrasonic intensity that can quickly remove blockages. Meanwhile, the device adopts a reverse filtering device, which is suitable for PP cotton filter cartridges, activated carbon filter cartridges, hollow fiber filter cartridges, and ceramic membrane filter cartridges. 

5. Ultrasonic cleaning of metals

As is well-known, after metal bars are extruded into wires, there is often a layer of carbide film and oil on the outside of the metal wire. It is difficult to remove the dirt by acid cleaning or other cleaning methods, especially for the whole spool of wire. The ultrasonic wire cleaning machine is a continuous wire running and high-efficiency cleaning equipment designed according to actual production needs. The rough cleaning section is composed of a cleaning liquid storage tank, transducer, circulating pump, filter, and supporting pipeline system. After the metal wire is roughly and finely cleaned by ultrasonic waves, it is dried to complete the entire cleaning process. The whole set of equipment is integrated and controlled, simple, convenient, and has a good cleaning effect. It is widely used in other metal wires such as tantalum wire, tungsten wire, molybdenum wire, niobium wire, and copper wire (before insulation coating).

6. Ultrasonic cleaning technology in phosphating treatment

The pre-treatment process before product spraying is very important. The traditional process uses acid to treat the workpiece, which causes heavy environmental pollution and poor working conditions. The biggest drawback is that it is difficult to rinse off the residual acid after pickling and rust removal of complex structural parts. After the workpiece is sprayed, rusting is prone to occur along the gaps in a short time, which damages the surface of the coating and seriously affects the appearance and intrinsic quality of the product. The application of ultrasonic cleaning technology to pre-treatment before coating not only can quickly remove dirt from the surface and gaps of objects but also ensure that the coating layer is firm and not prone to rusting.

In summary, ultrasonic cleaners have a wide range of applications in various industries. They are versatile and efficient, and can effectively clean a wide range of objects and materials without damaging the object being cleaned, making them an essential tool for many businesses. As technology continues to advance, ultrasonic cleaners are expected to become more widespread and useful in the future.