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    How to use a handheld infrared thermometer?

    The infrared thermometer is used for measuring the surface temperature of the object. ATO infrared thermometer is non-contact, handheld and easy to operate, especially suitable for measuring the temperature of various hot, hazardous or hard-to-reach objects. This infrared thermometer consists of Optics, temperature sensors, signal amplifier, processing circuit and LCD display. The Optics collects the infrared energy emitted by the object and focus it to the sensor. Then the sensor transforms the energy into an electricity signal. The signal will be turned into a digital number shown on the LCD after the signal amplifier and processing circuit.
    Infrared thermometer

    How to Install a Voltage Stabilizer for Home?

    Voltage stabilizer is a kind of power supply equipment which can automatically adjust the output voltage. Its function is to stabilize the power supply voltage which fluctuates greatly and cannot reach the requirement of electrical equipment within its set value range, so that various circuits or electrical equipment can work normally under rated working voltage. With the increasing number of household electrical equipment, the use of voltage stabilizer is more and more extensive. Domestic voltage stabilizer is mainly used to stabilize the voltage of TV, refrigerator, air conditioner, etc. Next, ATO will show you how to install a voltage stabilizer for home.
    500 va 12 kva voltage stabilizer for home

    Selecting poles of Miniature Circuit Breaker

    1P, 2P, 1P+N, 3P, 4P, 4P+N, P means that the miniature circuit breaker (MCB) is equipped with a protective pole (knife pole), N means that the neutral conductor is only equipped with knife pole, but no protection modules. Both 2P and 1P+N are called two pole switch, 4P and 3P+N are called 4 pole switch. Neutral conductor of 1P+N and 3P+N don't have protection, so they are much cheaper, the neutral conductor pole acts along with the phase line pole. Some circuit breakers divide 1P+N into two types: one adopts two module width, another adopts one module width (small size). For these poles, how to select a right miniature circuit breaker?

    Current Transformer Working Principle

    Current transformer consists of closed iron core and winding. It has few primary winding that are connected in series in the current circuit under measurement; however, it has many secondary winding, which are connected in series in the measuring instrument and protection circuits. The current transformer plays the role of converter and electrical isolation, it's a sensor for measuring instrument, relay protection and other secondary equipment to obtain current information of primary circuit in power system. It converts the high current to a low current by ratio, its primary end is connected with the primary system, while the secondary end is connected with the measuring instrument and relay protection.

    Line Reactor, How it Works?

    A conductor will produce magnetic field in a certain range of space it occupies when it's powered on, so all electric conductors carrying current are inductive on a general sense. However, a long straight conductor often generates a small inductance, the generated magnetic field is not strong, so the actual line reactor is a wire wound solenoid, which is also called air core line reactor. Sometimes an iron core would be inserted into the solenoid to generate greater inductance, which is called iron core line reactor. Reactance is divided into inductive reactance and capacitive reactance, in the more scientific division, both impedor (inductor) and reactance (capacitor) are called line reactor. However, as inductor appeared earlier and was called line reactor, the capacitor people often say only refers to the reactance, and line reactor refers specifically to the inductor.ATO Line Reactor Main function of three-phase output line reactor is to compensate the influence of long line distributed capacitance, restrict the output of harmonic current and improve output high frequency impedance, thus protecting the inverter.

    Safety Light Curtain Troubleshooting

    Safety light curtain is a powerful safety laser sensor for machine guarding and personal safety. It is rather convenient and flexible in wiring and installation. The safety light curtain is equipped with flexible and relevant software, which can easily change the shielding and blanking effect according to the customers' various on-site requirements. It greatly reduces the time for re-arrangement and re-wiring. However, due to the complexity of the production process, the on-site product models often change, the settings for the safety light curtain also change accordingly. There are still some common problems in installation and maintenance. Today, ATO will tell you how to solve these problems.

    How to test a load cell?

    Load cell is based on the principle that resistance changes when the resistance strain gauge pasting on the surface of elastomer is forced deformation. Load cell converts the change of resistance to mV signal so as to complete the process of converting external force into electrical signal. According to its principle and structure, the fault of strain gauge load cell is often caused by some human or natural factors.

    Soft Starter Starting Method

    Current-limiting start mode
    When the motor starts, the output voltage increases rapidly until the motor current reaches the set current-limiting value and then keeps below the set value. As the output voltage gradually increases, the motor speeds up. When the motor reaches the rated speed, the bypass contactor attracts, the output current drops rapidly to the rated current or below, the starting is thereof completed.
    When the motor load is lighter or the setting value is rather larger, the maximum starting current may not reach the set current-limiting value. Current-limiting mode is generally applicable for situations that has strict restrictions on starting current.

    Using Digital Counter for Number Counting/Control

    Digital counter is a LED control meter that can be used for counting (number/length/footage/batch/event/time), measuring (frequency/rotational speed/linear speed/flow) and position control. The most common way is to connect a digital counter with a photoelectric sensor or a rotary encoder to form a number counting system. The photoelectric sensor or rotary encoder outputs signal for counting number, and the digital counter displays the counting number. Another way, after the digital counter SV is set, once the counting number PV reaches SV, the digital counter internal relay will operate and alarm to realize process control.
    Digital counter OUT1 lights up

    RTD vs. Thermocouple

    Industrial thermocouple and RTD protective casing are almost the same. Some temperature measuring elements are small in size, such as the armored type, and they also have similar shape. So, how to identify whether it is RTD or thermocouple without nameplate or unknowing the type? The following methods are listed to figure out the RTD and thermocouple for your reference.RTD sensor pt100 thermowell

    Troubleshooting with Disconnect Switch

    Side blow of static contact and moving contact knife in closing
    The fault cause is that the inappropriate position of static contact and moving contact knife causes side blow in closing. Check whether the fastening screw of moving contact knife of disconnect switch is too loose or too tight. Check whether the split ring on both sides of static contact of fuse type disconnect switch has movement or deforms or is damaged owing to poor contact, overheating or annealing.
    Solution: adjust the degree of tightness and position between blades of fastening screw of level 3 moving contact, adjust the degree of tightness of moving contact knife, adjust moving contact knife to the center between moving contact knife and static contact, no side blow in closing test, no jam in closing. Fuse type disconnect switch adjusts the split ring on both sides of static contact to put the gap between static contacts at the center line of blades of moving contact knife. Then, conduct closing test.

    Characteristics of VFD

    1 Electromagnetic Design

    For a common asynchronous motor, major performance parameters considered in design include the overload capacity, start performance ,efficiency and power. As for a VFD, its breakdown slip is inversely proportional to the power frequency, and it can start directly when the breakdown slip is near 1, therefore, the overload capacity and start performance doesn’t need to consider, the key problem to be solved is how to improve the adaptability of the motor to non sinusoidal power supplies. Methods are as follows:

    How to measure the polarity of current transformer?

    Connect the positive and negative electrode of a 1.5~3V battery with the primary coil L1 and L2 of the transformer respectively, connect the transformer’s secondary side K1, K2 respectively with the positive and negative electrode of a milliammeter. After the loop is well connected, the indicator of milliammeter turns clockwise while connecting K, and turns anticlockwise while disconnecting K, that means the transformer's terminal connecting with the positive electrode of the battery has the same polarity with the terminal connecting with the positive end of the milliammeter, namely L1 and K1 have a same polarity and the transformer is a subtractive polarity. If the indicator turns conversely to the above, the transformer is an additive polarity.

    How to Prevent Current Transformer Burning up?

    Cause of current transformer burning up

    •  Secondary open circuit of the current transformer produces high voltage to burn out the current transformer.
    • Long-term use of the current transformer makes the insulation aging, local breakdown or discharge occurs and overvoltage is thereof produced, thus burning out the current transformer.
    • The aluminum contact surface of current transformer’s primary connection is seriously oxidized, which results in large contact resistance. The contact resistance gives out heats and burns out the current transformer
    • Long-term overload operation makes the current transformer to give out heat, it is thereof burned out.
    Current Transformer Troubleshooting

    There should be no open circuit on the secondary side of the current transformer in operation. Once the open circuit occurs on the secondary side, high temperature caused by excessive iron loss may burn out the current transformer or enhance the voltage of secondary winding, thus breaking down the insulation and leading to the danger of high voltage electric shock. Therefore, when replacing a meter such as an ammeter, active power meter and reactive power meter, please ensure the current circuit in short circuit before operation. After replacement, connect the meter in the secondary circuit and then remove the short-circuit wires while checking if the meter is normal. In case sparks appear when removing the short-circuit wires, that means the current transformer disconnects, please short the loop again and confirm the meter loop isn’t an open circuit. When removing the short-circuit wires of the current transformer, please stand on an insulated pad and consider a protector to stop the current transformer loop. When it finishes work, the protector can be put in use.

    How to select a pH electrode?

    In industry, the pH meter is used more frequent as a pH measuring and analyzing instrument rather than the pH test paper and standard colour chart. The digital pH meter display screen can accurately show the pH value on real time, the error is greatly increased by one order of magnitude than that of pH test paper. Moreover, it can also realize the automatic control of pH value and pH value alarm. But due to the service life of pH electrodes, it is easy to break down, as a result, users have to pay much money in replace new pH electrodes. Next we will introduce the selection experience of pH electrode in several typical industries, so as to provide reference for users.

    What factors affect industrial lens imaging?

    Machine vision has been favored by many industries, such as industrial production and scientific research, for its advantages in performance and imaging. However, clear and accurate imaging effect of machine vision is also inseparable from the imaging technology of industrial lens. It’s reported that factors affecting the imaging effect are the lens, aperture and depth of field. At present, what are mostly focused are basically two technical parameters, namely the aspherical lens and large depth of field. This paper mainly analyzes the effect of above two technologies on the imaging effect of machine vision.

    What is a pH electrode?

    A pH electrode is a part of the pH meter contacting with measured substance. It's used to measure the electrode potential. Generally, there are two methods to measure the pH value of the aqueous solutions, namely Colorimetry (pH test paper and cuvette) and potentiometric method. The latter is the only way to realize continuous on-line measurement and process monitoring. Moreover, it can obtain accurate and repeatable pH value. The electrode used in the potentiometric method is called as primary battery, which is a system used to converse the chemical reaction energy into electrical energy, voltage of the primary battery is called for electrodynamic force (EMF).

    Uninterruptible power supply (UPS), how it works?

    UPS power system consists of 4 parts: rectification, energy storage, transformation and on-off control. UPS realizes the function of voltage stabilization with rectifier, which is generally a silicon-controlled rectifier (SCR) or high-frequency switching rectifier. The rectifier controls the output amplitude according to the change of external power supply; when the external power supply changes (the change should meet the system requirements), it outputs a rectified voltage whose amplitude keeps unchanged. Purification function of UPS is completed by the energy storage battery. As the rectifier cannot eliminate instantaneous pulse interference, the rectified voltage still has interference pulse. Energy storage battery can not only store DC power, but also plays a role of large-capacity capacitor for the rectifier, its equivalent capacitance is proportional to the capacity of energy storage battery. As the voltage at both ends of the capacitor can’t change suddenly, the pulse interference is eliminated due to the smoothness property of capacitor for pulses, thus realizing the purification, as well as the shielding against interference. Converter guarantees a stable frequency of uninterruptible power supply. Frequency stability is determined by the stability of the converter's oscillation frequency. To facilitate daily operation and maintenance of UPS power system, an operating switch, automatic bypass switch after fault self-checking, overhaul bypass switch are designed in this system.

    Uninterruptible Power Supply (UPS) Troubleshooting FAQ

    There's no display on the panel after the UPS starts, UPS doesn't work?
    Fault analysis: the fault may lie in power input, battery and power detection, battery voltage test circuit:

    1. Check if the power input fuse is burned out.
    2. If the fuse works normally, check whether the battery fuse is burned out, because some uninterruptible power supply may close all outputs and display when it can't detect a voltage.
    3. If the battery fuse is complete, please check if the power detection circuit works normally. If it doesn't work normally while UPS can't start without power supply, UPS will also close all outputs and display.
    4. If the power detection circuit works normally, please check if the battery voltage test circuit is normal.