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    1000A Three Phase Plating Rectifier, 12V/18V/24V

    5 out of 5 based on 4 reviews | Write a review
    $3,849.23
    1000A three phase IGBT rectifier for hard chrome electroplating process, air cooling mode, 380V/ 400V/ 480V AC input, 0-12V/ 0-18V/ 0-24V DC output, current and output voltage can be adjusted. It has many protection functions against phase loss, over-voltage, under-voltage, short circuit, over current and overheating.
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    SKU: ATO-HI-1K
    30-day Returns
    Delivery date: 6-12 days

    Factory wholesale high efficiency industrial plating machine combined with remote controller box, 1000 amps high current, customized wide range 220-1000V AC three phase input voltage and 8-500V DC output voltage. Reliable quality and competitive price rectifier switching power supply will definitely satisfy your requirements.

    Application: This kind of plating rectifier is mainly used in brush plating process, suitable for repairing plated work pieces with defects, depositing different metal patterns on metal surfaces and electrolysis degreasing and plating process etc.

    Specification

    Model ATO-HI-1000
    Input Voltage (Optional)* Three phase AC 380V/ 400V/ 415V/ 440V/ 460V/ 480V (220-1000V voltages are customizable)
    Input Frequency 50Hz/60Hz
    Output Current 0-1000A (continuously adjustable by 1A)
    Output Voltage (Optional)* DC 0-12V/ 0-18V/ 0-24V/ 0-36V/ 0-48V (8-500V voltages are customizable)
    Note: Output voltage is adjustable by 0.1V.
    Output Frequency 15kHz
    Output Current Stability ≤1%
    Output Voltage Stability ≤1%
    Efficiency ≥92%
    Power Factor ≥0.9
    Operation Mode Remote control or manual control
    Module IGBT module
    Cooling Method Air cooling
    Start-up Postponing Time ≤10s
    Limiting Current Value Io±5A (Io is the rated current)
    Limiting Voltage Value Vo±5A (Vo is the rated current)
    Signal Interface (Optional)* RS485, PLC 0-10V, 4-20mA
    RS485 Interface Function Can be used to monitor parameters, control voltage & current values, and remotely start/stop the rectifier.
    Control Box (Included) Can adjust the output voltage, current and time, with standard 0-30m remote connection cable. Longer cables can be customized!
    PLC Touch Screen (Optional)* Plating rectifier connects with PLC touch screen by RS485 interface to display/adjust the voltage, current and time.
    Modulation Mode PWM control
    Complete Protection Functions Over current, over voltage, over heat, short circuit, phase lack, input undercurrent protection, over temperature, diode defect...
    Protection Grade IP20
    Ambient Temperature -10℃-50℃
    Relative Humidity ≤80%
    Size 650*520*260mm
    Net Weight 90kg
    Certification CE, ISO
    Warranty 12 months
    Packing Included 1 x Three Phase Plating Rectifier
    1 x Remote Control Box
    1 x 0-30m Cable


    Plating Rectifier Main Technical Features

    • Operation mode: Remote control or manual control for optional.
    • Output control mode: One-way pulse and two-way pulse output control for optional.
    • Constant output control mode: Constant current and constant voltage control modes can be selected.
    • Soft start time: Soft start working time can be set in the range of 0-200s.
    • High control accuracy: Control accuracy ≤ ± 1%.
    • Rectification mode: IGBT inverter soft switch rectification, PWM pulse step modulation, IGBT chopper control mode.
    • Pulse pacing frequency range: 1000-8000Hz.
    • Man-machine operation interface: PLC color touch screen.
    • Main controller: DSP microcomputer digital trigger control, PWM pulse width adjustment control, pulse phase shift resolution ≤1μs.
    • Main protection functions: AC power phase loss, overvoltage, undervoltage, fast fuse blowing alarm and circuit breaker protection; output overcurrent, current limit protection, output short circuit, instantaneous overload protection; IGBT switch module, fast rectifier components, switching rectifier transformer, busbar copper bus overtemperature and overheating, fan overheating or water pressure is too high/low, blocking PWM trigger pulse protection.
    • Communication method: CAN bus, PROFIBUS, ETHERNET industrial Ethernet, RS485, and RS232 optical fiber communication can be configured according to customer needs to achieve remote group control or monitoring.
    • With 1-5 stages of constant current slow rise and slow down stage number control, each stage oxidation current and oxidation time can be set separately.
    • Real-time recording of multiple process parameters and real-time curves such as forward and reverse current / voltage, pulse current/voltage amplitude, pulse duty cycle, pulse frequency, oxidation time, bath temperature, etc.
    • Remote operation control box: The remote operation control box can be configured according to the customer's site conditions, the plating rectifier machine and the remote control box are separated to prevent, the field operation is more convenient, and the rectifier's corrosion protection is significantly enhanced.
    • 5 sets of process parameters can be stored or recalled to shorten the processing programming time.
    • Can be connected to the computer through the RS485 communication interface, or stored in the U disk and transferred to the computer, which is convenient for the customer to save the file and analyze the product process quality of the oxidized workpiece.
    • Workpiece coating quality: Compactness, smoothness and corrosion resistance are significantly better than the ordinary plating process.

    Rectifier Controller Features

    Rectifier controller features

    Volmeter Ammeter Timer Start-up
    Alarm Lamp Output Regulation Steady Current / Steady Voltage Manual / Timing

    Tips: The power indicator on the plating rectifier doesn't work. What should I do?

    The power switch indicator light is set in the electroplating rectifier equipment for the convenience of detecting the power failure. When it is normally energized, it will give off normal light. When it is no longer luminous, it is obvious that there is a fault in the power supply. The reasons for the fault are as follows:

    1. The power cord is not plugged in properly. It may be the power socket is not strong, or the power cord and socket are damaged. At this time should be plugged into the socket, connected to the power supply, usable pen detection is which a problem.
    2. The main switching power supply connected to the rectifier is not connected. This may be caused by the staff forgetting for a while, so please turn on the main power supply.
    3. In addition, the lack of phase in the three-phase power supply will also cause the plating rectifier to fail to supply power normally, and should be checked and repaired in time.

    1. User Manual for ATO plating rectifier power supply
    2. Modbus RTU Protocol V6.5

    Existing reviews of 1000A Three Phase Plating Rectifier, 12V/18V/24V
    Great rectifier for the price
    The 1000A three phase plating rectifier has been a game-changer for our industrial plating operations. Its robust design and consistent performance under heavy loads have significantly improved our productivity and process stability. The rectifier's high current capacity allows for faster plating times, which in turn has increased our throughput. Its efficiency in power conversion has also led to noticeable energy savings, reducing our operational costs. The user interface is intuitive, making system monitoring and adjustments hassle-free.
    From: Jake Goering | Date: 25/03/2024
    Was this review helpful? Yes No (0/0)
    Can I use this rectifier to plate Aluminum?
    Can I use this rectifier to plate Aluminum?
    From: arvin | Date: 14/06/2023
    Was this review helpful? Yes No (0/0)
    ATO Responded
    Aluminum alloy is anodized. We have an oxidation power supply, do you need ordinary anodizing or hard anodizing?
    What rectifier output current and voltage do you need?
    Can this rectifier replace my old ones?
    I am looking for the rectifiers to replace the old ones that we are currently using. The input is 230/ 240V, 22A, 4,8kVA, 1~  50/60 Hz. Output is 4V, 300A, 1.2 kVA. Is this 1000A 3-phase rectifier can replace my old ones?
    From: Miser | Date: 25/05/2022
    Was this review helpful? Yes No (0/0)
    ATO Responded
    1.Is this single-phase voltage or three-phase for input is 230/ 240V?
    2.We can provide this unit ATO-HI-300. Input voltage: 230/ 240VAC (1 phase); Output: 4 VDC, 300 AMP.
    3.What field will this machine is used in?
    Appearance of 1000A three phase plating rectifier
    How is your plating rectifier terminals looks like?
    From: Elemenoh | Date: 21/07/2021
    Was this review helpful? Yes No (0/0)
    ATO Responded
    Its hard wire "free terminals".
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